Industries
Phoenix Metal is a premier ISO 9001-certified custom job shop executing high-volume metal stamping and sheet metal fabrication for OEMs across the Great Lakes and East Coast. Since 1983, we have engineered precision custom metal enclosures, electrical control boxes, power distribution enclosures, industrial cabinets & racks, and structural brackets & mounts for regulated industries. Learn more about our lead times, quality performance, and the industries we support below.
Procurement managers and design engineers face constant pressure to source reliable, precision-fabricated components without extended lead times. We reduce lead times while maintaining consistent quality control. From heavy-duty stamping to in-house silk screening and light assembly, we supply the fabricated metal components that keep your production lines moving.
Automotive
Automotive manufacturing requires components designed to handle vibration, thermal cycling, and continuous mechanical stress. We execute high-volume stamped and fabricated parts for vehicle lighting systems, complex control assemblies, and heavy-duty chassis hardware.
Our metal stamping capabilities yield high-volume production runs with strictly repeatable tolerances, helping reduce assembly delays. Furthermore, our in-house powder coating applies a rugged barrier against corrosion, road salt, and debris for exposed undercarriage or exterior components. We regularly manufacture:
- Structural brackets & mounts. For complex chassis and body assemblies.
- Electrical control boxes. For sensitive sensor integration and wire harnessing.
- Custom metal enclosures. Designed to protect delicate on-board electronics.
Heavy Duty Trucking
Heavy-duty trucking and commercial fleet applications require rugged fabricated components that perform under demanding highway conditions. We manufacture specialized parts for exterior lighting systems, commercial electrical distribution, and heavy-payload mounting assemblies used in commercial trucks, trailers, and specialized utility vehicles.
Our stamping and fabrication processes produce components built to withstand road vibration, continuous weather exposure, and frequent thermal shifting. Typical products for this sector include heavy-gauge power distribution enclosures for battery management systems, reinforced structural brackets & mounts for auxiliary equipment, and custom housings for exterior LED lighting assemblies.
HVAC
Commercial and industrial HVAC systems depend on precisely fabricated metal components for airflow management, environmental equipment protection, and heavy-duty structural support. We produce Industrial cabinets & racks for interior control systems, weatherproof custom metal enclosures for outdoor compressor equipment, and rigid structural brackets & mounts for heavy ductwork and rooftop machinery.
Our automated powder coating capabilities apply thick, consistent finishes that resist moisture, chemical exposure, and the severe temperature fluctuations common in commercial HVAC environments. We collaborate directly with design engineers to optimize sheet metal designs for manufacturability, reducing material waste and production time while meeting performance requirements.
Battery & Energy Storage
As grid-scale storage and backup power systems scale, the need for secure electrical distribution grows. Our facility produces load-bearing battery racks and power distribution enclosures designed to manage heavy module weights and thermal requirements.
This dynamic sector requires rapid prototyping followed by highly scalable production. Our 4-6 week lead times support aggressive project timelines, allowing energy innovators to bring new storage systems to market faster. We execute:
Medical
Medical device manufacturing requires fabricated components that adhere to uncompromising quality and sanitation standards. We produce sleek Custom Metal Enclosures for diagnostic imaging equipment, rigid Structural Brackets & Mounts for patient-handling systems, and secure Electrical Control Boxes for laboratory instruments.
Our ISO 9001 certification and sub-1% rejection rate reflect the rigorous process controls necessary for medical supply chains. Clean, burr-free finishes, aesthetic powder coating, and exact dimensional tolerances are our standard operating procedure, preventing assembly issues for highly sensitive medical devices.
Defense
Defense applications require components built to withstand extreme battlefield environments. We manufacture shielded electrical control boxes for secure communications equipment, rugged power distribution enclosures for mobile field systems, and heavy-duty structural brackets & mounts for tactical vehicles and portable shelters.
Our stamping and fabrication capabilities support both rapid prototype development for new defense contracts and sustained, high-volume production runs. We apply corrosion-resistant powder-coated finishes designed to survive harsh deployments, securing the sensitive electronics that modern military operations rely on.
Commercial Storage & Furniture
Commercial storage systems and industrial furniture manufacturers require fabricated metal components that combine heavy load-bearing strength with a refined aesthetic appeal. We produce large-scale industrial cabinets & racks for secure equipment storage, structural brackets & mounts for modular shelving systems, and custom metal enclosures for integrated smart-desk electronics.
In-house powder coating applies durable finishes in custom colors to maintain strict brand consistency across your product lines. Our volume production capabilities support both continuous catalog product lines and specialized, made-to-order architectural builds.
Audio Engineering
Professional audio equipment relies on precision-fabricated metal components for structural integrity, acoustic performance, and electromagnetic shielding. We manufacture rigid custom metal enclosures for high-end amplifiers and signal processors, Structural brackets & mounts for suspended speaker arrays, and heavy-duty equipment racks for permanent studio installations.
Precision sheet metal fabrication supports proper fit and alignment for components that must integrate seamlessly with standard 19-inch rack dimensions. We also utilize in-house silk screening to apply crisp, durable labeling directly onto control panels and amplifier chassis.
Lighting
Commercial and industrial lighting manufacturers depend on expertly stamped and fabricated components for fixture housings, mounting hardware, and electrical enclosures. Our extensive history of manufacturing vehicle lighting systems translates directly into high-performance commercial and architectural lighting applications.
We produce electrical control boxes for advanced LED drivers, structural brackets & mounts for secure ceiling or pole mounting, and weatherproof custom metal enclosures for outdoor installations. Our high-volume stamping capabilities maximize production efficiency, driving down your per-unit costs while maintaining flawless aesthetic finishes.
Contact Phoenix Metal to Get Started
Phoenix Metal supplies the custom metal enclosures, electrical control boxes, power distribution enclosures, industrial cabinets & racks, and structural brackets & mounts that drive modern industry. Our advanced stamping, sheet metal forming, and in-house powder coating capabilities- supported by consistent lead times and quality control- support both initial prototype development and aggressive high-volume production.
Whether you are designing advanced energy storage systems, rugged automotive components, or precision medical devices, our engineering and manufacturing expertise keeps your production schedule on track.
Contact us to discuss your project requirements, submit your CAD files, and discover how our job shop capabilities will accelerate your next production run.
