Powder coating is a commonly used finishing process that utilizes dry powder instead of conventional paint. During the process, an electric charge fuses the dry powder to the metal surface. The powder is then heated in a curing oven to achieve a smooth, consistent coating finish that is typically harder, thicker, and more durable than traditional paint.

Phoenix Metal was one of the early manufacturers to powder coat, purchasing our first automatic system in 1987. We now offer powder coating in various finishes, with epoxy, hybrid, polyester, and urethane formulations, as well as a range of in-stock colors to meet your needs. Read on to learn about the benefits of using powder coatings from Phoenix Metal and their various applications.

Benefits of Powder Coating

Powder coatings from Phoenix Metal provide a number of crucial benefits, from improved protection and cost savings to environmental friendliness.

1. Durability

Powder coatings from Phoenix Metal provide a layer of protection that is highly resistant to wear and tear, helping to prevent surface fading, chipping, and scratching. The technique is best suited for metal parts frequently exposed to sunlight and other environmental factors. However, it can be used on many surface types, including:

• Exercise equipment
• Farm machinery
• Metal railings
• Vehicle bumpers

While fading is a primary concern associated with traditional paints, UV-resistant powder coatings can consistently reduce fading and protect the appearance of metal products. Further, these coatings can also protect the metal underneath the surface from damage and offer exceptional rust resistance, making the process an optimal choice for high-risk applications.

2. Longevity

Because of their exceptional durability, parts with powder coatings from Phoenix Metal are easier to maintain over an extended period. This is because the thermal bonding process used in our powder coating process provides superior resistance to various environmental and extreme weather conditions. As with most surface finishes, dust and dirt will accumulate on the part over time, which can affect its appearance or performance. With powder-coated parts, a light scrubbing with water will leave the surface color intact and promote long-lasting performance.

3. Time and Money Savings

Powder coating from Phoenix Metal can save both time and money. Unlike other painting methods, the powder cures immediately after application, leaving a smooth, even finish. At Phoenix Metal, we have experience using this method to quickly coat a high volume of metal surfaces with consistent results and minimal waste. Additionally, dry powder bases have a longer shelf life, meaning they can be stored for future use without worrying about extra costs from not fully utilizing the coating inventory.

4. Eco-Friendliness

Powder coating is a more environmentally friendly method for coloring metal parts and components. The powder does not contain harsh chemicals and can stick to metal surfaces via an electrical charge without requiring a solvent, leaving minimal waste or air pollution. Phoenix Metal’s powder coating service eliminates the use of volatile organic compounds (VOCs) often found in traditional liquid paint products. These compounds are discouraged by the Environmental Protection Agency (EPA), as they can expose humans to high pollutant levels.

Common Applications of Powder Coating

Powder coating from Phoenix Metal has a wide range of applications, including the following:

• Appliances. Used on the front and side panels of washer lids, dryer drums, refrigerators, air conditioner cabinets, dishwasher racks, water heaters, and microwave oven cavities.
• Architecture. Coats aluminum extrusions for windows, doors, and modular furniture.
• Automotive. Used on bumpers, door handles, wheels, truck beds, hubcaps, radiators, filters, decorative trim, and engine parts.
• Construction. Suitable for coating light poles, guardrails, fencing, signs, posts, and more.

Powder Coating Capabilities at Phoenix Metals

At Phoenix Metal, we offer manual and automatic powder coating services, using decades of coating experience and state-of-the-art equipment to meet our customers’ specific coating needs. Phoenix Metal offers various textures and colors, including hammer tone, veins, metallic, gloss, semi-gloss, and flat, along with a range of formulations to provide the finish your application requires.

Contact us today to learn more about Phoenix Metal and our powder coating services. Our experienced team can help you determine the right color choice and formulation for your next project.